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2023 Maintenance Guide – Metal Tube Laser Cutting Machine

After purchasing the metal tube laser cutting machine, many customers reported many small problems due to improper operation in the later use process. This article tells you how to deal with these problems. 

Now we will give a brief introduction on the lubrication of the metal tube laser cutting machine.

Lubrication Tips for Metal Tube Laser Cutting Machine

Due to the higher usage rate and harsh environment, the maintenance requirements of the metal tube laser cutting machine are getting higher and higher.

From the perspective of reducing the number of chemicals added, the overall production cost will increase, and the service life of the tools will also be shortened. In the long-term development, reducing the number of chemicals added will cause more problems, such as frequent cleaning of the system. Brings high chemicals and waste liquid treatment costs.  

Environmental protection methods in the metal processing industry:

  • Reduce the number of chemicals added.
  • Use a smaller filter system.
  • Application of trace lubrication.
image
laser cut metal tube cutting product effect

But not every method is suitable for all users?

It is not a simple problem to be able to naturally and actively be environmentally friendly in the field of work, while at the same time optimizing your production process to reduce costs.

The above three methods are not able to achieve good environmental protection effects in the actual application of the laser cutting metal tube.

  1. You can negotiate with chemical suppliers to further optimize the number of chemicals you need in your production.                
  2. A stable system can also be managed according to the specific metal processing technology and the recommended liquid level, so as to achieve better cost-effectiveness.
  3. You can also consider the best liquid level and flow to manage your system according to the production trend. Finally, you can consider the use of micro-lubrication according to your process to achieve the best processing.  
laser fiber cutting
laser fiber cutting

Minimal lubrication, a small amount of coolant is sprayed quickly on the stubbing contact point for cutting, and any coolant is not recycled. This seems to be a good way to protect the environment, but this method cannot solve all the application problems, in various application fields. Among them, chip removal, rust prevention, and complete cooling are not easily achieved.

If a smaller filter system is used, the metalworking fluid will be overused due to its insufficient filtering capacity and insufficient air contact, and the processing performance will deteriorate, which will increase the corresponding processing costs.

high quality furniture laser pipe cutter
high quality furniture laser pipe cutter

How to prolong the life of laser pipe cutting machine

At present, more and more manufacturers of automatic laser pipe cutting machines are used in various industries. But the cost of a standard laser pipe cutting machine is not low. So for some small and medium-sized enterprises, how to extend the service life of the laser pipe cutting machine is also a very important issue. The high cost of laser pipe cutting machines, if frequently replaced, will bring considerable economic pressure and burden to the enterprise. So doing the maintenance of the laser pipe cutting machine and prolonging the service life are also key issues that enterprises care about.

  1. Before using the equipment, check the relevant instruction manual, operate the standard process, and ensure the normal use of the equipment
  2. Pay attention to the daily maintenance of the metal tube laser cutting machine, keep the bed clean and collect, and replace the liquid in the oil pump in time
  3. Pay attention to whether the performance of the equipment is in good condition, and deal with abnormalities in time.
laser tube cutting machine
laser tube cutting machine

Cut the four corners of the square tube to burn

  • Increase the oxygen pressure;
  • The software improves the synthesis speed of sharp corners;
  • The laser cutting head is equipped with a height sensor servo system, the height of the cutting nozzle and the surface plane of the workpiece (the focus remains unchanged)

Round tube laser tube cutting machine sudden power failure

When we use the laser tube cutting machine in Nissan, we will encounter a sudden power failure. How should we deal with it?

The power of the normal working device is suddenly cut off, and the cutting of the pipe is suddenly terminated halfway through. After the call, it needs to be cut again, which affects the work process and consumes a lot of time.

The round tube laser cutting machine is operated by a numerical control computer system, which contains a memory recovery function. Even if the power is cut off during the working period, after the power is turned on, the last work can continue to operate, which has little effect on the cutting of the workpiece.

stainless steel pipe laser cutting machine
stainless steel pipe laser cutting machine

FAQ:

How big a tube can heavy-duty tube laser cutting machines cut

The cutting thickness of laser cutting pipe is determined according to the size of the power. Generally, it can cut about 0.1mm–10mm.

Pipe cutting machine power on the market: 1000w 1500w 2000w 3000w 6000w

The special laser cutting machine for pipes can realize seamless pipe cutting, round hole cutting, square cutting, etc. Hole cutting, irregular pattern cutting

What are the consumables for tube laser cutting services?

The consumables of laser pipe cutting machine are gas, cutting lens, focusing lens, nozzle, ceramic body, etc.

What should I do if the pipe is deformed during cutting and the cutting surface is inclined?

Strengthen the skills of operators, strengthen training, master the control system proficiently, and improve the quality of cutting.

tube fiber laser cutting machine factories

DOWELL tube fiber laser cutting machine factory has 13 years of laser cutting equipment manufacturing experience. We can provide china tube fiber laser cutting, metal tube laser cutter. We can provide cutting of 500w 1000w 1500w 2000w 3000w aluminum pipe, carbon steel pipe, stainless steel, channel steel and other pipes, and provide you with the cheapest discount price in the market.

If you are interested in the industrial metal tube laser cutting, welcome to subscribe to my channel.
You can also request a quote for our cnc tube fiber metal laser cutting in the following ways: you can follow 86-18654506392

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Andrea Chen

Andrea Chen

Hi, I'm Andrea Chen, the founder of dwcnclaser.com. We have 13 years of laser cut machine manufacturing experience, the purpose of this article is to share with you DOWELL laser knowledge about laser cutter machine equipment. Perceptions of Chinese suppliers.

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